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Barden Brook Solutions provides full-spectrum lifecycle support, ranging from repair and overhaul capability through to full distribution and supply chain management. Our focus is on supporting aerospace requirements, tactical wheeled vehicles, combat vehicles, naval vessels, and commercial trucks. We partner with suppliers and end-users to provide original equipment parts as well as to identify competitive, qualified alternative sources.


  1. Drivetrain and Power Transmission Products
    1. gearbox design, development, testing
    2. transfer case, power-take-off units, final drives, power transmission, etc
    3. axles, differentials, wheel ends
    4. gear and shaft development and machining
  2. Precision CNC Machining
    1. Precision 5- and 6-axis milling, turning, grinding wire EDM
    2. Specializing in complicated large and small items
    3. All grades of steel, aluminum, plastics (e.g., stainless, Inconel, titanium, etc)
    4. In-house heat/cold treatments
  3. Wiring Harness and other current-carrying devices
  4. Metal Fabrication and Forming (laser cutting, stamping, welding)
    1. Hydro-forming, stamping, bending, 3 and 5 axis laser cutting, blank development and forming
    2. Direct Metal Laser Sintering (DMLS)
    3. Welding, configuration, and Assembly
    4. Tool and fixture design and production
    5. Gear grinding and turning
    6. Class A, HSLA, Dual/Tri-Phase steels, aluminum, stainless, specialty steel
  5. Castings, Forgings, Extrusions
  6. All grades of Aluminum, Steel, Iron

Core Competencies

  • Product Development and Testing
  • Rapid Prototype and Low-Volume Production
  • Solutions for Diminishing Manufacturing Sources and Material Shortages (DMSMS)
  • Contract Manufacturing
  • Concurrent Engineering Consulting
  • 3-Dimensional CAD-CAM services
  • Design-to-Manufacturing Processes
  • Supply Chain Management
  • Design and engineer customer-specific solutions
  • Re-engineer customer products for increased performance or reduced cost
  • Laboratory and functional testing, and manufacturing capability from prototypes to serial production
  • After-sales and service support
  • Benchmarking competitive products
  • Supply chain consulting
  • Emulation engineering and reproduction of existing designs
  • Mechanical forensics, failure analyses, and expert witness services


  • S./Canada Military Critical Technical Data Certification
  • Non-Traditional Defense Contractor
  • Member: NAMC, DATC, NAC
  • 3-Dimensional Cad-Cam services
  • Rapid Prototyping
  • Concurrent engineering capabilities; “gray box” design
  • New Materials/Processes: g., light weight ductile iron; additive manufacturing
  • Dual path design and material-process testing
  • Fast Lead Time
  • Professional Program Management
  • In-house tool build for rapid response and lower start-up costs
  • High speed Horizontal and Vertical machining centers
  • Maximized Turning and Milling: 5- and 6-axis
  • Quality: TS 16949; AS 9100; ISO 9001:2008; ISO 9001:2015; ISO 14001